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Cold Chain Monitoring during Transport

Cold Chain Logistics and Continuous Monitoring Systems from Kaye

An unbroken cold chain encompasses all measures to ensure a constant temperature for temperature-sensitive products from the time of manufacture to the time of use. In various industries, an uninterrupted cold chain is crucial for ensuring the quality of transported and stored products. Examples of this can be found in the food sector, but particularly in the GxP-regulated environment. We have all witnessed the issues surrounding the distribution of COVID-19 vaccines and the challenges in maintaining a sufficient and continuous cold chain for temperature-sensitive vaccines to the end user.

An unbroken cold chain consists of a series of temperature-controlled and monitored production, storage, and distribution activities, along with the associated equipment and logistics that must maintain a very narrow temperature range depending on the product.

Key Stages in the Cold Chain Process include:

  1. Manufacturing:
    Defined environmental conditions and temperatures must already be maintained during manufacturing.
  2. Interim Storage:
    Storage of intermediate and finished products in controlled environments.
  3. Distribution Centers:
    Final storage and preparation for transport.
  4. Transport:
    Temperature-controlled logistics to the end user or another distribution center.

Solutions from Kaye

Kaye offers continuous monitoring systems for end- and interim storage as well as distribution centers, providing a crucial component for regulatory compliance. In general, all critical storage parameters can be connected to the continuous monitoring system. In the context of the cold chain, these primarily include:

  • Temperature Monitoring:
    Ensuring constant temperatures to maintain product integrity.
  • Relative Humidity Monitoring:
    Preventing the deterioration of products due to moisture.

By using Kaye monitoring systems, you can ensure that your products are always stored under optimal conditions to guarantee their quality and safety.

Advantages of Kaye's Continuous Monitoring Systems:

  • Regulatory Compliance:
    Considers all current standards and regulations in the GxP environment.
  • Real-Time Data:
    Instant access to current environmental parameters.
  • Alarm Systems:
    Immediate notifications if predefined thresholds are exceeded/underachieved.
  • Data Logging and Reporting:
    Comprehensive documentation for regulatory compliance.
  • High-Precision Sensors:
    Ensuring accurate measurements of critical parameters.
  • Scalability:
    Solutions that can be tailored to any operational size.
  • Data Security and Data Integrity:
    Ensured by GxP-validated software and firmware.
  • Unrestricted Data Access:
    Through integration into a GxP-compliant AWS Cloud.
  • Hardware/Software/Service:
    Everything from a single source and directly from the manufacturer. We support your project from the planning phase to IQ/OQ/PQ and the regular calibration of the Kaye sensors used, including re-qualification of the complete monitoring system.
  • Continuous Development:
    Both hardware and software evolve to meet changing requirements and regulations.

Continuous Monitoring of Critical Process Parameters

Continuous monitoring of critical process parameters is an indispensable part of validating these processes. Sensors and data loggers continuously capture the process parameters, and this data is archived as part of the quality documentation. This not only ensures compliance with legal requirements but also guarantees that the products remain in optimal condition at all times.

Technological Solutions from Kaye

Kaye offers the Kaye LabWatch IoT, a GxP-compliant solution for a continuous monitoring system in the cold chain process. These modern monitoring technologies ensure process security and high operational efficiency, ultimately improving the quality and integrity of products in temperature-controlled storage and distribution.

Contact Us

If you have any questions, contact us directly or reach out to one of our certified dealers in your country.

Kaye – Your Partner for All Questions Relating to Thermal Validation of Critical Applications and Continuous Monitoring of Critical Process Parameters in the GxP Environment.

ico pointerKAYE HEADQUARTERS

Amphenol Advanced Sensors Germany GmbH 
Sinsheimer Strasse 6
D-75179 Pforzheim

T +49 (0) 7231-14 335 0
F +49 (0) 7231-14335 29
kaye-ccpf@amphenol-sensors.com  
www.kayeinstruments.com 

KAYE Americas 

Amphenol Thermometrics, Inc.
967 Windfall Road
St. Marys, PA 15857
Tel: +1(814) 834-9140
Fax: +(814) 781-7969
kaye-us@amphenol-sensors.com 


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